Working principle and characteristics of tire cutting machine

Tire cutting machine: a powerful tool for recycling waste tires

Tire cutting machine is the core equipment of modern waste tire recycling and processing. Its efficient processing capacity provides an important guarantee for the resource utilization of waste tires. With the continuous growth of car ownership, the number of waste tires generated worldwide each year has exceeded 1 billion. Traditional landfill disposal methods not only occupy a large amount of land, but also cause serious environmental pollution. The emergence of tire cutting machines provides an effective solution to this global problem.

1. Working principle of tire cutting machine

The tire cutting machine adopts a hydraulic drive system, which drives the hydraulic pump through a high-power motor to generate high-pressure oil flow, driving the hydraulic cylinder to push the cutting tool. The cutter is made of special alloy material and has undergone precision heat treatment process, making it extremely hard and wear-resistant. When the tire is fed into the cutting chamber, the hydraulic system pushes the cutter to shear the tire with hundreds of tons of pressure, cutting the entire tire into several sections at one time.

The equipment is equipped with an intelligent control system. The operator can set the cutting parameters through the touch screen, and the system automatically adjusts the hydraulic pressure and cutting speed. The safety protection device ensures that no accidents will occur during the operation of the equipment, and the emergency stop button can cut off the power supply within 0.1 seconds to ensure safe operation.

2. Core advantages of the equipment

The most notable feature of the tire cutting machine is its high processing efficiency. A single device can process 2-3 tons of waste tires per hour, which is more than 50 times that of traditional manual cutting. The tool life is as long as 6-8 months, which greatly reduces maintenance costs. The equipment has low energy consumption and the cost per ton of tire processing is only 1/3 of that of traditional methods.

In terms of environmental performance, the equipment adopts a fully enclosed design and is equipped with a dust removal device to effectively control rubber dust pollution. The low noise design keeps the working environment noise below 85 decibels, meeting environmental protection requirements. The equipment occupies a small area and only requires a 50-square-meter work site to complete installation and commissioning.

3. Application Value and Development Prospects

The promotion and application of tire cutting machines has significantly improved the efficiency of waste tire recycling, bringing the tire rubber recycling rate to more than 95%. The processed tire rubber blocks can be directly used to produce recycled rubber, rubber powder and other products, and can also be used as fuel, realizing the recycling of resources.

With the continuous improvement of environmental protection requirements and the rapid development of the renewable resources industry, tire cutting machines are developing towards intelligence and large-scale. The new equipment will integrate functions such as automatic loading and intelligent sorting, and the processing capacity will be increased to more than 5 tons per hour. In the future, with the continuous advancement of technology, tire cutting machines will play a more important role in the resource utilization of waste tires.

The widespread use of tire cutting machines not only solves the problem of waste tire disposal, but also provides strong support for the development of the circular economy. With the continuous improvement of equipment performance and the expansion of its application scope, it will surely make greater contributions to environmental protection and resource conservation.